Automatic Pressure Overflow Filler

Visually Consistent Automatic Filling Machine

APACKS Automatic Pressure Overflow Filler is typically used in consumer packaging applications where a consistent visual (cosmetic) fill level is required. The desired product to be filled is held in a stainless steel reservoir, then pumped into a manifold to disperse product to each of your filling nozzles. Once the product reaches your desired cosmetic fill level in each bottle, excess product or foam overflows back to the reservoir. Advantages of the Overflow Filler include even fill levels, variable pressure pump speed control (to reduce foam), and ease of operation.

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This Filler is manufactured with heavy duty 304 stainless steel, high quality tig-welded tube frame and is available with 1 to 16 Fill Heads. It also comes standard with PLC controls and color touch screen HMI, a stainless steel reservoir, and Pneumatic Indexing Gates, plus many more features. Further options are available for even more versatility. Overflow Fillers are commonly used for filling beverages and other thin products, especially where foam or bottle inconsistency might be an issue. APACKS’ Overflow Filler can be built to suit sanitary, hazardous, flammable and corrosive environments.

  • Standard Construction: Heavy duty 304SS, tig-welded tube frame
  • Number of Fill Heads: 1 to 16
  • Reservoir: 304SS tank is standard
  • Filling Size: 1oz to 5gal
  • Typical Power Requirement: 120VAC, single phase, 20 amp, 50-60Hz
  • Air Requirement: 5CFM @ 80 PSI, clean, dry compressed air
  • Dimensions & Weight: Subject to model configuration
  • PLC controls with touch screen
  • HMI Automatic pneumatic gates (entry and exit)
  • Front panel start and emergency stop
  • Container counter
  • On/off and speed controls for conveyor
  • No bottle/no fill sensor
  • Bottle backup sensor (downstream) delays operation until jam is cleared
  • Mounted on 4 threaded leveling legs
  • Drip tray
  • Diving heads
  • 316SS or plastic wetted contact parts
  • Container neck locators
  • Star wheel or timing screw indexing
  • Pressure assist for thick products
  • Product supply pump
  • Custom applications
  • Special electrical requirements
  • Additional remote
  • E-stops
  • Constructed for sanitary, hazardous, flammable and corrosive environments
  • Sauces
  • Syrups
  • Light gels and shampoos
  • Foamy cleansers and chemicals
  • Water and other non-carbonated aqueous beverages
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