Available in four different types of filling methods: The Volumetric Single Head Piston Filler comes in a variety of Piston sizes for either thin or thick products while the Single Head Positive Displacement Pump Filler can fill a wide range of product viscosities from 1oz to 1 gallon. The Gravity Filler fills thin liquids volumetrically-by-time and can be configured for two or four heads. The Two Head Overflow Filler provides exceptional cosmetic fills for thin products by offering an all-inclusive, user- friendly production line. Econoline Systems include a 28 inch Rotary Loading Turntable, 10 foot Conveyor, your choice of four Automatic Fillers, Handheld Chuck Capper, plus one Chuck and Insert, and a 28 inch Rotary Accumulating Turntable. These systems are built with anodized aluminum construction and mounted on casters with leveling legs requiring only minimal assembly. PLC touch screen controls and DC gear motors on the Turntables and Conveyor come standard.
Dimensions – 10’ L x 4.6’ W x 8’ H, ships in one piece
Piston
Volumetric fill method
Thin or thick liquid single head Filler
Ball or check valves 60ml, 125ml, 250ml, 500ml or 1000ml Pistons
The Volumetric Piston Filler draws liquids and other low viscosity products such as oils or juices directly from a tank or drum, eliminating the need for a Hopper
Pump
Positive displacement fill method single head
Fills a variety of products ranging in viscosity from thin to thick
The Positive Displacement Gear Pump Filler fills a wide variety of container sizes from 1 oz. to 1 gallon and is ideal for a products ranging in viscosity
Gravity
Volumetric-by-time fill method
2 or 4 Heads
Fills thin liquids
The Gravity Filler is ideal for a variety of thin products using the volumetric-by-time gravity filling method for 0.5oz to 1gal
Overflow
Cosmetic fill method
2 heads
Fills thin liquids
The Overflow Filler is ideal for a variety of thin products requiring a cosmetic fill for 1oz to 1gal
APACKS Automatic Pressure Overflow Filler is typically used in consumer packaging applications where a consistent visual (cosmetic) fill level is required. The desired product to be filled is held in a stainless steel reservoir, then pumped into a manifold to disperse product to each of your filling nozzles. Once the product reaches your desired cosmetic fill level in each bottle, excess product or foam overflows back to the reservoir. Advantages of the Overflow Filler include even fill levels, variable pressure pump speed control (to reduce foam), and ease of operation.
APACKS Automatic Linear Piston filler is an extremely flexible filler capable of filling accurately and rapidly any viscous liquids. Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or re-circulation methods. The APACKS Automatic Linear Piston Filler is manufactured with a 304 stainless steel frame and is capable of supporting 1 to 12 fill heads. PLC controls, touch screen HMI, food grade contact parts, stainless steel and anodized aluminum construction and many more features come standard. APACKS Automatic Piston Fillers are designed to add efficiency to any production line used in the cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable and corrosive environments.
Here is a way to upgrade your manual filling system to increase production by automating your line with your existing 2-head table-top piston filler. This automation system includes a heavy duty stainless frame, touch screen controls, pneumatic indexing gates and sensors to prevent filling when no bottles are present or pause the line when the accumulator is full.
This is an example of a semi-automatic aerosol filling line, perfect for small volume production. It features a semi-automatic operation capable of producing up to 1,200 to 2,400 aerosol containers per hour. The first operator loads containers on to our rotary loading table while inspecting the containers for imperfections. Filling, valve placement, valve crimping, gasser/shakers, and labeling are all automated. The second operator removes the spray cans from the rotary accumulating table, places the over cap, inspects, and places the finished product into cases. The third operator stacks the cases on pallets and preps the pallets for shipping.